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ACE FORGE HVAC — Go-green solution provider

Project customize

Tailored manufacturing for distributors, brand owners and OEM partners — Multiple customization we can support, such as plastic or metal mold development, programmable functions of equipment, improvement or re-design component/parts supply.

OEM / ODM enquiries welcome.

Tell us the target performance, the envelope it has to fit, and the market it ships to — we will confirm what is a configuration change, what needs a development stage, and what the validation programme involves. Send a drawing, a target performance figure or a physical sample, and the engineering team will come back with the answer, including what it means for tooling, lead time and the schedule, and which parts of the programme we can carry in house.

Practical case study

Motorized damper with its actuator, shown with its ETL listing mark

Motorized damper — rebuilt from a customer sample

A distributor sent us a physical sample of a damper they were buying elsewhere. We studied the assembly, redesigned it for our own tooling and motor set, and took the programme through third-party listing (ETL) for the North American market. It is now in volume production.

Outcome: volume production for the North American market

Three white return grilles in different sizes, produced from custom tooling

Return grille — new tooling, better part, lower cost at volume

A return grille range was re-tooled from scratch. The new mould raised the consistency of the finished part — edges, fit and finish — and brought the unit cost down once volumes were reached.

Outcome: improved part quality with a lower cost at volume

ERV/HRV unit with a grey metal cabinet, two round duct ports and a latched access panel

ERV / HRV — furnace interlock developed to local practice

The customer needed their ventilation unit to interlock with the furnace the way installers in their market actually wire and commission it. We wrote and validated the control programme, then verified the interlock behaviour on test before release to production.

Outcome: programmed, tested and released for the customer’s market

Black touchscreen thermostat showing 72°F with ventilation mode, schedule status and humidity reading

Custom 24V thermostat — specified against the North American market

A private-label thermostat programme built to a specification derived from the mainstream North American controls already on the market: 24V system compatibility, multi-stage heating and cooling, dual-fuel and humidity outputs. Hardware and firmware were developed together and the unit is in volume production.

Outcome: in volume production as a private-label control

How a programme runs

  1. 1

    Requirement

    Application, target market, certification and volume requirements.

  2. 2

    Feasibility & quotation

    Engineering review, configuration proposal and commercial terms.

  3. 3

    Sample & validation

    Prototype or first-off sample for your testing and approval.

  4. 4

    Production

    Series production, QC and pre-shipment inspection.

Commercial terms

MOQ
On request — depends on configuration
Tooling & mould ownership
Agreed in writing per programme
NDA
Signed before technical exchange